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Home >> Fusion Spinning
Fusion Spinning
Fusion Spinning.NET is a versatile product specifically developed to suit spinning mills’ software requirement. The product has been developed in consultation with domain experts and successfully addresses all the complexities specific to the industry. The software allows for integration of data with any other software like SAP, Oracle etc apart from machine interface. There are about 16 modules covering functional areas like:
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Pre-dominant Features
- A specialized ERP solution for spinning mills – Is it required to have s and m in caps
- Totally flexible and customizable according to client requirements
- Maximizes efficiency and effectiveness with accuracy
- Provides strong links of information through compatible systems and improves employee access to relevant, important and timely information
- Provides effective MIS for the company
- Upgradeable
- Multiple units at multiple locations can be integrated with main server along proper rights via security features of Fusion Spinning Software
Special Features
- Extremely user-friendly
- Allows data entry for computer illiterates
- Incorporates Automatic Voice messages for module-wise reminders
- Interface with weigh-machine & other instruments to reduce data entry
- In Quality Control Department - the weighing balance is interfaced with Fusion Spinning Software. Almost all the test data are read from the weighing balance via RS232 serial port and computed
- Manual recording of data for checking results not required
- Interface with machines such as Ring Frames, Auto-Coner etc.
- Graphical reports
- User definable reports
- User can customize the report columns as per their requirement
- Different selection criteria’s for all reports
- Data integration with existing software via import and export
- Different levels of securities: user-wise, module-wise, screen/report-wise and mode-wise (add, edit, delete, view and etc)
- Key Result Area (KRA) related reports can be obtained through which all departments’ progress can be monitored and improved by management
- Quality Review Meeting (QRM) and Management Review Meeting (MRM) related reports as per ISO standards can be obtained
Security Features
- Security setup
- Records and saves user profiles
- Different levels of securities like: user-wise, module-wise, screen/report-wise and mode-wise (add, edit, delete, view and etc)
- Unauthorized entry is prohibited. Any employee misusing the system, can be tracked through the recorded date and time log history
- Built-in with data authorization and authentication facilities
.Net Advantage
Visual Basic .NET provides the easiest, most productive language and tool for rapidly building Windows and Web Applications. Visual Basic .NET comes with enhanced visual designers, increased application performance, and a powerful integrated development environment (IDE).
- Powerful Windows-based Applications
- Disconnected Architecture
- Simplified Development and Deployment
- Improved Coding
- Upgrade Wizard
- Resource Availability
- Cost Effective
- Developer Friendly
- Security
Since it is the latest Microsoft Technology we do not foresee TECHNOLOGICAL OBSOLESCENCE in future, as all latest version releases will be compatible to the software.
MS SQL 2000
Microsoft SQL Server 2000 enhances the performance, reliability and quality. Microsoft SQL Server 2000 includes several new features that make it an excellent database platform for large-scale transaction. It also operates and performs very well with the .NET application.
Third Party Tool: Infragistics 2006
Infragistics is an integrated tool set designed to provide commercial class UIs for Microsoft environments. This tool aids in creating polished and perfect presentations with just the right elements. These elements include grids, toolbars, menus, explorer bars, list bars, trees, tabs, dockable windows, charting and scheduling facility, date registry, editors, dropdowns, and more to complete your application's user interface.
Technical Specifications
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Reports
Provision has been made for different formats like:
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Sales Management
- Maintaining sale contract
- Despatch of goods based on delivery advice with or without contract
- Monitoring sales return goods details
- Option for machinery sales, scrap sales and waste sales
- Maintaining customer complaints register against sales
- Production based sales orders
- Statutory reports (central excise and sales tax returns)
Raw Material Management
- Bale Management
- Key loan options
- Raw material Inspection
- Mixing requisition slip
- Random selection of bales for issues
- Raw materials receipt towards job work
- LOT result comparison with targets
- Waste Management
Spin Plan Monitoring
- Define the planning counts via count pattern
- Plan the machine production details and wastage details for the planned count pattern in each department with specific production parameter details via spin planner provision
- Count-wise production parameter details for each department
- Usable and saleable wastage details
- Color code identification
Production Tracking
- Single data entry screen for a shift to feed the following data by Shift supervisor for Preparatory, Spinning and Post-spinning Departments
- Hank meter/ Hour meter reading
- Group Stoppage and Machine-wise Stoppages
- Machine-wise and Count-wise waste
- Workers allotted for the shift
- Reserve piecer and Supervisor
- Machine identification for conversion/sale orders
- Count change provision for preparatory, spinning and post-spinning
- Spindle Split/Drum Split provision for simplex, spinning, doubling and done winding departments to allocate a particular count for a specific time interval
- Viewing of Machine Utilization, production and waste % details on the data entry screen itself for the shift
- Performance analysis reports
- Machine-wise (Count wise/Summary)
- Worker-wise (Machine-wise/ Count wise/ Summary)
- Reserve piecer wise (Machine-wise/ Count wise/ Summary)
- Supervisor-wise (Count wise/ Summary)
- Sorting provision based on selected columns such as actual production, expected production, efficiency, utilization, waste in %, 40s converted production in grams and grams per spindle so that the best and poor performing machine, worker, reservepiecer and supervisor can be identified easily
Conversion
- Providing process parameter information to Conversion Centre for different counts
- Weight variation analysis
- Conversion Centre stock maintenance
- Tracking of materials in and out (eg. paper/plastic cones, baskets, bags and etc.,)
- User can monitor the progress of production in the relevant department at the Conversion Centre (i.e., if both user and their Conversion Centre are linked via Fusion Spinning)
Quality Assurance
- Scheduling QC activities
- Multiple machines entry in all screens
- Result information can be viewed directly on the screen
- Daily results in QC of various tests can be compared with the standards
- Balance interface for preparatory, spinning & post-spinning activities
- Breakages can be monitored spindle-wise, machine-wise and breakage reason-wise
Maintenance
- Automatic schedule creation based on given frequency for particular activity on month basis
- Automatic job card creation for a particular day, based on the schedules
- Service requisitions based on preventive or breakdown job card
- Sub-store maintenance
- Handling customer compliant
- Maintenance contract
- Unscheduled job updating
Power House
- Flexible entry screen for daily reading of EB, generator and feeders
- Tracking of EB power consumption on a day-to-day and monthly basis
- Monitoring power produced by generator, fuel and lubricant consumption on day-to-day and monthly basis
- Analysis of department-wise power consumption - UKG and UPL
- Automatic EB bill estimation
- Handling of electrical maintenance
Stores
- Appropriate approval for Item-wise purchase requisition by factory manager and purchase department
- Item-wise vender approval based on vender rating
- Budget allocation and utilisation
- Monitoring of replacement items against issue
- Informative reports for item consumption, stock ledger, stock statement and etc.,
- Gate Pass out-linked with maintenance service requisition, purchase return and transfer
Human Resource
- Employee history
- Authentication for pay related data
- Multiple slabs for each group/ category -wise
- Multi-user/multi-branch/multi-company options
- Statutory reports
- Overtime details
- PF and ESI Returns
- Form 3A/ Form 6A/ Statements
- ESI Returns
- Form 7/ Form 7 – Half Yearly/ Summary
- Abstract
- Category/ Department/ Designation-wise
- Bonus Statements and extensive employee relative reports
- Assist supervisors with the shift details like required manpower for each department during pre and post-spinning
- As punching machines are interfaced with our software, manual preparation of payroll is not needed
- Excess payment of OT wages can be fully avoided through the authorization of supervisor in the software
- Manual preparation of ESI, PF forms can be completely avoided
- Provision for PF & ESI submission to PF office and ESI office via floppy & CD
- Statutory returns to be submitted to the PF and ESI authorities can be done in the least time
- Monthly/ Weekly/ Fortnight wages can be processed faster as also bonus payments with ex-gratia
- Gratuity liability for resigned employees, payment for scheme workers can be calculated effortlessly
- Increment changes that leads to revised salary can be incorporated easily
Accounts
- Maintaining cash receipts, cash payments, bank receipts and bank payments, provisional journal and general journals
- Payments and receipts against bills
- Advance amount settlement against bills
- Maintaining debit note and credit note
- JV posting from different modules via approval
- Provision for TDS deduction for contractors, interest, consultancy, commission charges etc
- Reports: Trial Balance, Profit and Loss Statement, Balance Sheet, Statement of Accounts, Bank Reconciliation Statement, Ageing analysis, Accounts Receivable and Payable letter and statements etc
Fixed Asset
- Asset purchase and asset disposal details
- Depreciation calculation based on written down method/ straight line method as per company and income tax
Insurance
- Maintaining different Insurance policies, renewal and claim details
- Automatic updating for Sale-in transit policy amount
Costing
- Arriving machine rate - based on production department expenses like power cost, stores and spares consumption cost, wages and salary
- Service Department expenses apportioned on production department based on power units, number of workers engaged, fixed asset and area of department
- Cost sheet preparation based on machine rate
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